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DK-2000USH-2000L (3-6Layers)
DK-2000USH-2000L/3-6Layers
Mainframe
DK-2000L three layers Full automatic Plastic blow molding machine
Thickness control system Japanese MOOG；
Down-shot unit；
Automatic pick-off；
-The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parson thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus Roto tanks.
-The mechanical arm can take out the product automatically.Features
Quality assurance:
The products and services are made available with an assurance of top quality and performance. We are guided by a stringent quality control policy adopted by our management. According to the aforesaid policy all our products are tested on different parameters to ensure their flawless quality.Trainning
Buyer could dispatch their operators to the seller’s factory for training, including machine operation, maintenance & simple repairs;
Or against the requests of the buyer, the seller’s technician could train the buyer’s operators in the buyer’s factory in the periods of installing & adjusting;
The training is free of charge;Installation & adjustment:
The seller could dispatch an engineer against the requests of the buyer to install and adjust the machines for one week in the buyer’s factory.
The buyer should make a reservation in advance before delivery of the machines;
The buyer should pay for the engineer’s visa application cost, round air tickets, food & board before his departure;Guarantee:
The guarantee time is one year after the machines normally works in the buyer’s factory, if only the problem is cause due to quality control or any reason by the seller. We will supply replaced parts free of charge and our engineers will guide you how to solve the problems. -
DK-100USH-100L
DK-100USH-120L
DK-100USH-120L series automatic high speed hollow molding machine can produce chemical packaging barrels, food, building paint, drug packaging bucket, blow tool bags, car tank, car tank, car hollow accessories, flexible plate, hollow seats, large blow pipe fittings, industrial, agriculture, military and other industries. This machine is especially suitable for the hollow blow molding of PE, PP and other raw materials, production capacity of 360 mode / hour (empty cycle).
Basic configuration:
Die head: vertical advanced first-out structure
Extrusion system: imported automatic temperature control device, screw driven by + hard tooth gear box to achieve stepless speed control
Die ding device: hydraulic fixed double pull rod open and closing mechanism, good stability
Hydraulic system: adopt servo control, energy saving and electricity, opening and closing mode, accelerate speed and improve production.
Electric control system: using the Japanese programmable controller, all using the world famous brand electrical components.
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IBC-1000L
IBC-1000L
Japanese sumitomo brand hydraulic gear pump.
Japanese yuken brand hydraulic valves, die shift ratio adjustment control,
quick reverse, soft and noiseless.
The hydraulic hose, joint and seal are made of the British Hallite American
Goodyear Or park brand
Control system: GEFRAN (GEFRAN) 300 point intelligent control system
The temperature control module adopts the Italian jefferen automatic temperature control module
The servo motor and driver are of wecham or mund brand
Extrusion part：
The screw rod and cylinder are treated with 38CrMoALA high quality alloy
steel and ion nitrification.
The special design of screw type makes the material plasticize evenly, the
color mixing effect is remarkable, and the different screw type can be equipped with different materials.
Choose GUOMAO brand for reduction gear, frequency conversion motor drive, precise and fast operation, low noise, small extrusion error.
The whole machine can be freely up and down, and can be adjusted in the
right and left range to adapt to different sizes of the mold, and achieve the best length of waste edge.
Die head and air blowing systerm：
Die head mandrel special design, billet strength and uniform wall
thickness.
The air system is specially designed for human nature. The air nozzle can be adjusted in all directions and can be adjusted in three dimensions to adapt to the hollow products of different forms.
Control system: GEFRAN (GEFRAN) 300 point intelligent control system
Clamping part: German experts optimize the design, in line with European
standards
Open and close mold guidance, adopt double translation high-precision double linear guide (low resistance, fast speed, high guidance precision, long wear resistance life)
Technical Data for Blow Molding
General Issues
Machine operating manual including Hydraulic, Pneumatic, Assembly drawing, Cooling water.
IBC Special equipment
Max. volume of product: IBC Special equipment
Total weight 60 ton
Clamping Unit
Principle: bi-direction synchronous clamping device with double axis.
Linear roller guidance horizontal
Clamping force: 1800KN
Mold platens H x W : 1700 x 1800 mm
Distance between the platens: 1000-3000 mm
Clamping unit stroke: 1000 mm
Die Head
Type of die head: layers accumulator.
FIFO
Max. storage volume: 50L（37.5KG-HDPE）
Die diameter480-610mm
300 point WDS system controller
Type of temperature sensors: K
Power of heating: 80 KW
Extruder System
Extruder should be adequate to work with HDPE, PP
Screw diameter: 90mm/38:1（One layer）；75mm/38 ×2（Two layers）
Nitride treatment barrel and screw.
Plasticizing efficiency: 600 kg/h (HDPE)
Feeding zone grooved with cooling water.
Type of temperature sensors: K
DC motor drive: 185KW (DC）（One layer）；132KW (DC）×2（Two layers）
Cast-aluminum heater with heater preserving and protection cover of stainless steel.
Heating power: 48 KW
Cooling by 6 cooling fans one extrusion system.
Raw material hopper with a window.
Blow System
Blow system mounted on linear guide under mold
Height adjustment mechanism 250 mm
Blow pin up/down stroke: 150 mm, controlled by hydraulic cylinder.
Take out system
Take out stroke 1600mm
Adopt Linear Guide and Synchronous belt transmission of motor to advanceandretreat
Gripper with the function :auto cooling water
Servo Hydraulic System
Servo motor：VEICHI
Servo control system：VEICHI
Servo valve： YUKEN
Servo oil source:7.5KW
Gear pump: SUMITOMO
Main Hydraulic Directional valves Use YUKEN
Motor power: 49KW
Pneumatic System
Separate service unit with filter for blow and move functions.
Pneumatic cylinders Airtec
Pneumatic valves Airtec
Max. pressure of all components: 10 bar
Bleed pressure: 8 bar
High/Low pressure for blow
Air supplier switch should be locked
Air consumptions: 3m3/min
Control System
Control System: GEFRAN
Servo WDS control system: GEFRAN 300 point
9.3Full color 10.4”
Full color10.4” HMI Attached（GEFRAN）.
Emergency stop push buttons (rotationally release) without key
All electric components needs to be for power supply 220V, 50Hz, controller DC24V, signal 0-10V
Total rated power: 321KW
Main components (Air switch, Contactor): Schneider; intermediate reply: Schneider
DC integrator：ETD
Linear transducer: GEFRAN
Proximity switch: Omron
Cooling water
Separate cooling water circuit for Mold, Blow pin, Extruder feeding zone, Oil cooling.
Water consumptions: 20 m3/h
Machine frame
Clamping unit should be forward
Extruder stage up/down
Machine color: according requirement of customer
Overall dimensions of machine LxWxH: 10.9x 4.3m x 7.5m
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DK-250USH-250L
Siemens PLC of Germany is adopted, high reliable industrial man-machine interface is adopted. Chinese and English operation, action and fault monitoring and alarm functions. Focus on the version of software, system integration, reliable, error checking, maintenance simple. The operation is very convenient. The servo system adopts Japanese Moog 100 point controller. Equipped with high performance servo valve of Muge g631-3006b, imported electronic ruler closed-loop control. Real time response, precise and smooth control, curve tracking and feedback display function.
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DK-30USH-30L
DK-30USH-30L
The equipment is a storage type longitudinal wall thickness servo control mode, equipped with stretching, mold opening, pressure ring, mechanical hand taking products and other functions. Suitable for the production of chemical packaging poke, tools, bags, platform boards, toys, automotive components, lampshade, buoys, roadblocks and other medium-sized hollow products.
Control system description: using German Siemens PLC, high reliable industrial class man-machine interface. Chinese and English operation, action and faults are capable of monitoring and alarm. Professional version of the software, system integration, reliable, error check, simple maintenance. Very easy to operate. The servo system adopts the Japanese MOOG 100-point control system. Real-time response, the control is accurate, smooth, with the curve tracking and feedback display function.
Ydraulic system: adopt proportional energy saving double pump control system, hydraulic components adopt imported hydraulic direction valve and imported VQ35 superstatic pump. Seals are made of a Japanese NOK seal. Air-level servo valve. The system has the advantages of energy saving, stability and reliability, fast reaction speed and long service life. Equipped with an independent international standard servo oil source system.
Die head: adopt advanced first flow channel structure to ensure the uniform strength after melt fusion. Extrusion speed: 0.2-2.0Kg/S, depending on the viewport mode size. Primary extrusion amount: 2Kg.. Material: alloy steel, heat treatment.
Extrout system: screw diameter: 85 long diameter ratio: 30 / 1, cylinder, screw material: 38CrMOALA nitride steel. Surface nitride layer thickness 0.4-0.6MM, hardness HV900.
Reducer box: hard tooth grinding reduction box, 39 thrust inlet bearing.
Drive power: 37KW, frequency conversion control, energy saving of 30%.
Screw speed: 10-70rpm,
Plasping capacity: 120Kg/hr.
Production efficiency: about 60Pc/hr, with a total installed capacity of 96KW. -
DK-90UF2x1.30L
DK-90UF2x1.30L
The equipment is a continuous longitudinal wall thickness servo control mode, equipped with stretching, closing, mold opening and closing, robot products and other functions. Suitable for the production of chemical packaging poke, tools, bags, platform boards, toys, automotive components, lampshade, buoys, roadblocks and other medium-sized hollow products.
Control system description: using German Siemens PLC, high reliable industrial class man-machine interface. Chinese and English operation, action and faults are capable of monitoring and alarm. Professional version of the software, system integration, reliable, error check, simple maintenance. Very easy to operate. The servo system adopts the Japanese MOOG 100-point control system. Real-time response, the control is accurate, smooth, with the curve tracking and feedback display function.
Hydraulic system: adopt proportional energy saving double pump control system, hydraulic components adopt imported hydraulic direction valve and imported VQ35 superstatic pump. Seals are made of a Japanese NOK seal. Air-level servo valve. The system has the advantages of energy saving, stability and reliability, fast reaction speed and long service life. Equipped with an independent international standard servo oil source system. -
DK-85UF2x1.20L
DK-85UF2x1.20L
The equipment is a continuous longitudinal wall thickness servo control mode, equipped with stretching, closing, mold opening and closing, robot products and other functions. Suitable for the production of chemical packaging poke, tools, bags, platform boards, toys, automotive components, lampshade, buoys, roadblocks and other medium-sized hollow products.
Control system description: using German Siemens PLC, high reliable industrial class man-machine interface. Chinese and English operation, action and faults are capable of monitoring and alarm. Professional version of the software, system integration, reliable, error check, simple maintenance. Very easy to operate. The servo system adopts the Japanese MOOG 100-point control system. Real-time response, the control is accurate, smooth, with the curve tracking and feedback display function.
Hydraulic system: adopt proportional energy saving double pump control system, hydraulic components adopt imported hydraulic direction valve and imported VQ35 superstatic pump. Seals are made of a Japanese NOK seal. Air-level servo valve. The system has the advantages of energy saving, stability and reliability, fast reaction speed and long service life. Equipped with an independent international standard servo oil source system.
Die head: adopt advanced first flow channel structure to ensure the uniform strength after melt fusion. Extrusion speed: 0.2-2.0Kg/S, depending on the viewport mode size. Primary extrusion amount: 2Kg.. Material: alloy steel, heat treatment.
Extrout system: screw diameter: 85 long diameter ratio: 30 / 1, cylinder, screw material: 38CrMOALA nitride steel. Surface nitride layer thickness 0.4-0.6MM, hardness HV900.
Reducer box: hard tooth grinding reduction box, 39 thrust inlet bearing.
Drive power: 37KW, frequency conversion control, energy saving of 30%.
Screw speed: 10-70rpm,
Plasping capacity: 120Kg/hr.
Production efficiency: about 60Pc/hr, with a total installed capacity of 96KW. -
DK-75UF2x1.7L
DK-75UF2x1.7L
The machine is equipped with Siemens industrial control computer, oil research hydraulic solenoid valve, dawn hydraulic double pump, over-pressure overflow, computer split adjustment control pressure, flow, multi-stage proportional hydraulic control system, mode locking system adopts the most advanced “differential principle”, fast speed, high pressure and energy saving. Schneider Contactor, German Rister solenoid valve, proximity switch for position control, fast and stable, energy efficient. Alloy steel plating head, directly controls the weight and thickness of the products, new support three guide columns. The motors are controlled by Taiwan Taiwan frequency converter speed, fast energy saving and stable speed, high output. Suitable for products under 7000ML.
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DK-75UF2x6-0.5L
DK-75UF2x6-0.5L
The machine is equipped with Siemens industrial control computer, oil research hydraulic solenoid valve, dawn hydraulic double pump, over-pressure overflow, computer split adjustment control pressure, flow, multi-stage proportional hydraulic control system, mode locking system adopts the most advanced “differential principle”, fast speed, high pressure and energy saving. Schneider Contactor, German Rister solenoid valve, proximity switch for position control, fast and stable, energy efficient. Alloy steel plating head, directly controls the weight and thickness of the product outside, new support three guide columns. The motors are controlled by Taiwan Taiwan frequency converter speed, fast energy saving and stable speed, high output. Suitable for multi-mode heads under 500ML.
Maximum product volume: less below 500ML;
Average power consumption of the whole machine: 22KW(extruded) + 15KW(oil pump motor) * 12KW heating x(60-70)%, Total: 20-25KW/H
According to your company-provided product data:
100ml out of 6: 4,000 Pc/hr -
DK-65UF2x1-5L
DK-65UF2x1-5L
PE single layer alloy steel mold head, double mold frame, [translation mode, computer control, main extrusion screw diameter: Φ65mm;
The machine is equipped with Siemens industrial control computer, oil research hydraulic solenoid valve, dawn hydraulic pump double pump, over-pressure overflow, computer split adjustment control pressure, flow, multi-stage proportional hydraulic control system, mode locking system adopts the most advanced “differential principle”, fast speed, high pressure and energy saving. Schneider Contactor, German Rister solenoid valve, proximity switch for position control, fast and stable, energy efficient. Alloy steel plating head, directly controls the weight and thickness of the product outside, new support three guide columns. The motors are controlled by Taiwan Taiwan frequency converter speed, fast energy saving and stable speed, high output. Suitable for products under 5000ML.
Max. product volume: 5 L
Average power consumption of the whole machine: 15KW(extruded) + 5.5KW(oil pump motor) * 12KW heating x(60-70)%, Total: 18-21KW/H
5L Product theoretical yield of single layer (230g HDPE):.120Pc/hr.
5L Product (230g HDPE): 180Pc/hr.
4L product theoretical yield (130g HDPE material): 180Pc/hr.
4L Product (130g HDPE): 250Pc/hr.
2L 11 / 2: 250Pc/hr.
1L 1-2: 480Pc/hr.
500ml out 4: 1200Pc/hr.
200ml out 4: 2000Pc/hr -
DK-55UF2x1.2L
The equipment based on the European model which is rail guided with high-accuracy mold plate movement.adopts oil cylinder drives gear rack to realize the direct clamping of the mould.The advantage is swift speed and dainty movement.It can be used for the production of small-size extrusion products with volumes below 5L,such as toys,milk bottles,oil boxes,and packaging barreis for lubricant oil.
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