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DK-2000USH-2000L (3-6Layers)

Short Description:

DK-2000USH-2000L/3-6Layers

Mainframe

DK-2000L three layers Full automatic Plastic blow molding machine

Thickness control system Japanese MOOG

Down-shot unit

Automatic pick-off

-The screw adopts IKV design, with high potency melt to make sure the material well mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parson thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% – 35% versus Roto tanks.
-Perfect impact resistance versus Roto tanks.
-The mechanical arm can take out the product automatically.

 

Features

Quality assurance:
The products and services are made available with an assurance of top quality and performance. We are guided by a stringent quality control policy adopted by our management. According to the aforesaid policy all our products are tested on different parameters to ensure their flawless quality.

Trainning
Buyer could dispatch their operators to the seller’s factory for training, including machine operation, maintenance & simple repairs;
Or against the requests of the buyer, the seller’s technician could train the buyer’s operators in the buyer’s factory in the periods of installing & adjusting;
The training is free of charge;

Installation & adjustment:
The seller could dispatch an engineer against the requests of the buyer to install and adjust the machines for one week in the buyer’s factory.
The buyer should make a reservation in advance before delivery of the machines;
The buyer should pay for the engineer’s visa application cost, round air tickets, food & board before his departure;

Guarantee:
The guarantee time is one year after the machines normally works in the buyer’s factory, if only the problem is cause due to quality control or any reason by the seller. We will supply replaced parts free of charge and our engineers will guide you how to solve the problems.


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  • Product Detail

    FAQ

    Product Tags

    Big Water Mucket Blow Moulding Machine

    17777

    2

    3

     

    Description of control system:

    Siemens PLC of Germany is adopted, high reliable industrial man-machine interface is adopted. Chinese and English operation, action and fault monitoring and alarm functions. Focus on the version of software, system integration, reliable, error checking, maintenance simple. The operation is very convenient. The servo system adopts Japanese Moog 100 point controller. Equipped with high performance servo valve of Muge g631-3006b, imported electronic ruler closed-loop control. Real time response, precise and smooth control, curve tracking and feedback display function.

    Hydraulic system:

    The proportional energy-saving double pump control system is adopted. The hydraulic components are imported hydraulic directional valve and imported VQ35 super static oil pump. Japanese NOK seals are used. Aviation grade servo valve. The system has the advantages of energy saving, stability and reliability, fast reaction speed and long service life. Equipped with independent international standard servo oil source system.

    Die head:

    The first in first out runner structure is adopted to ensure the uniform strength after the melt converges. Extrusion speed: 2 -- 3kg / S (depending on the size of the die).

    Materials: 38crmoaia, 42crmov and 35CrMo were made after heat treatment.

    Extrusion system:

    Screw diameter: 120mm, length diameter ratio: 24 / 1, barrel and screw material: 38CrMoAl a nitrided steel. The thickness of nitriding layer is 0.4-0.6mm, and the hardness is hv900.

    Gearbox:

    Hardened gear grinding reducer, 39 thrust inlet bearing.

    Main technical parameters:

    Item  
    Extruder Four layers 90/90/90/90MM
    Five layers 90/80/80/80/90MM
    Six layers 90/75/75/75/75/90MM
    Machine die head  100L accumulator type die head
    Clamping Unit 3 pieces type clamping unit with 2 pull bars
    Machine Frame machine frame with elevator
    Material loader Vacuum conveyor 4
    Vacuum conveyor 5
    Vacuum conveyor 6
    Blow Unit multifunction blow seat
    Robert adjustable robot
    Hydraulic System Delta servo main hydraulic unit and Wall thickness control small hydraulic unit
    Pneumatic System  pneumatic control system
    Electric System Siemens PLC electric system
    Power Layers Total power Average consumption
    4 404.5 220
    5 441.5 230
    6 478.5 240
    Machine Dimension (L x W x H) 11*8*6.5M
    Machine Weight 50-70TON
    Product Pange 500-2000L Horizontal Tank and 2500L Vertical tank
    Melting Capacity 450 KGS / Hour
    Layers 4layers 1-4
    5layers 1-5
    6layers 1-6
    Extruder 
    Screw and Barrel Screw Diameter Four layers 90/90/90/90MM
    Five layers 90/80/80/80/90MM
    Six layers 90/75/75/75/75/90MM
    Screw L/D 30:1
    Screw Material 38CrMoAl
    Barrel Material 38CrMoAl
    Driving Motors and Inverter Motor Brand Siemens  motor  
    Power Four layers 45/45/45/45KW
    Five layers 45/37/37/37/45KW
    Six layers 45/37/37/37/37/45KW
    Inverter ABB AC550
    Gear Box Brand GUOMAO 
    Hard Surface and Hardness  
    Water Cooling Unit Seperated heat exchanger
    Temperature Control Heaters Cast aluminum heating ring
    Heating Zone Four layers 20 ZONE
    Five layers 22 ZONE
    Six layers 26 ZONE
     Heating Power 54.5KW
     Cooling Hoses Design With manifold,tidy and won't block the way.
    Cooling System Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit
    Machine die head
    Accumulator Style Accumulator model
    Volume 100L/75KG
    Material 38CrMoAl & 45# steel
    overflow hole side mounted overflow hole
    Material Pushing and Thickness Control Cylinder Model 2-in-1 cylinder for material pushing and thickness control
    Working Pressure ≤16 mpa
    Working Temperature ≤70°C
    oil temperature control unit water-cooled plate,reduction of temperature,keeping cylinder working with good temperature
    Die Pin and Core Pin Material 45# steel
    Size Matching products
    Temperature Control Heaters Style High efficient ceramic heating ring
    Power Four layers 64KW
    Five layers 80KW
    Six layers 80KW
    material feedin

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